SHIPBOARD DAMAGE CONTROL, PERSONNEL PROTECTION, FIREFIGHTING AND CBR-D
 MUSEUM WEBSITE
 
DAMAGE CONTROL MUSEUM
DC EQUIPMENT Museum
 
Portable Pumps and Dewatering Equipment
 
P-60, Handy Billy
 
The P-60 pump, also known as the handy billy, was developed in 1938 and placed into service prior to WWII. It was a light-weight, compact firefighting apparatus complete with rotary-type pump, driven by a two-cycle, two-cylinder gasoline engine. The pump, engine, fuel tank, and other necessary accessories were mounted on a common base. All were enclosed in a tubular steel frame. The complete unit weighed approximately 106 pounds and could be handled by one man. Each unit was equipped with an S-type suction foam proportioner attached to the suction side, which could be used with a pick-up tube for producing mechanical foam. It was provided with three 10-foot lengths of 2-inch suction hose, a suction strainer, one 10-foot length of 1 ½-inch exhaust hose, one mechanical-foam nozzle and one Navy pick-up unit (NPU). It was important that the discharge pressure of the handy billy be maintained at approximately 100 psi at all times. The pump was designed to deliver 60 gpm at a discharge pressure of 100 psi when operating at 3,500 rpm. When operating at pressures in excess of 100 psi, the engine speed dropped in proportion to the increase in discharge pressure; conversely, a decrease in discharge pressure caused the engine to speed up. Engine speeds in excess of 4,200 rpm caused serious damage to the engine because of inadequate cooling and lubrication. Loss of pump suction caused an increase in the engine speed; unless stopped immediately, the engine could race at approximately 7,500 rpm, causing serious damage to the unit. To avoid further damage, the suction hose had to be airtight, and the end of the suction hose submerged at all times. The maximum suction lift to be attempted with the pump was 20 feet. The engine was lubricated by means of one pint of No. 2190 oil mixed with the gasoline; it was never operated without first making sure that the proper amount of lubricating oil was thoroughly mixed with the gasoline. The one-gallon gasoline tank ran the pump for approximately one hour. A spare two-gallon gasoline can was provided, especially for rescue and assistance details. The exhaust gases from the handy billy were cooled by the engine cooling water, then vaporized and emitted out through the exhaust with the gases as a vapor. This vapor condensed upon cooling. Operation of the unit with the exhaust hose elevated in excess of 4 feet above the engine was not desirable because the condensed vapors contained in the exhaust hose created back pressure on the engine exhaust, which could cause the engine to stop. If the engine did stop, the column of water in the exhaust hose would run back through the engine and cause serious damage to the pump. The handy billy could be operated below decks if the means were provided to convey the engine’s toxic exhaust gases to an outside atmosphere and to separate the condensed vapors from the exhaust gases. The latter was accomplished by employing an empty 5-gallon sheet metal foam can as a water trap in the exhaust system. A hole was cut in the side of the can and a nipple was brazed in this hole of such size that the 1 ½-inch exhaust hose could slip over the nipple. The hose was clamped over the nipple with a hose clamp, and the opposite end of the hose connected to the engine’s exhaust connection. A similar nipple was brazed in the top of the can, with an exhaust hose clamped onto the nipple. The opposite end of the hose was placed in some spot where the gases were exhausted to the outside of the vessel. Another hole, ¾- or 1-inch diameter, was cut in the side of the can, approximately 6 inches above the bottom, and ¾-inch tubing, formed in the shape of an L, was brazed in place so one end was approximately ½ inch above the inside bottom of the can. In ship wide or major emergencies, any member of the ship’s company could have provided assistance in operating the P-60 pump; otherwise pump teams from repair party lockers operated the pump. The repair lockers with specific P-60 teams in Condition I were 1, 2, and sometimes 3 and 4, depending on the ship’s class. This team was also used in rescue and assistance operations when necessary. After being operated with sea water, the pump was flushed and drained with fresh water before being restored. Pumps were generally stowed in the main deck passageways near a watertight door, because of the gasoline tank as well as for quick access, safety and to reduce saltwater spray corrosion. The P-60 pump began to be phased out in 1970. It was replaced by the new P-250 pump.
Images of P-60, Handy Billy
 
 
For more information, see the Index.